Branded Beanies for Startups & Companies: The Best Manufacturers in 2025

Whether you're launching your first product, hosting a company retreat, or outfitting your remote team, custom-branded beanies are one of the most effective (and cozy) ways to promote your business. Startups and growing companies need more than just bulk swag—they need brand-aligned, high-quality merch that people will actually wear.

We’ve rounded up the best manufacturers offering branded beanies in 2025—with a focus on quality, customization, order flexibility, and U.S.-based production. Here’s our top pick to kick things off:

Fourbital Factory – Vermont

Best for: Custom knit beanies for startups, fast turnaround, sustainable U.S.-based manufacturing

Website: Fourbital Factory

Fourbital Factory leads the pack when it comes to premium custom beanies for startups and companies. Based in Vermont, Fourbital is a fully U.S.-based knitwear manufacturer focused on blending high-end craftsmanship with sustainability and speed. Every beanie is made in-house on domestic machines—no outsourcing, no delays, and no hidden fees.

For startups looking to make a memorable first impression, Fourbital offers a truly custom experience: choose your colors, add logos via jacquard or embroidery, and even create fully bespoke styles with your brand’s aesthetic. They also offer low minimums and quick lead times, making it easy for smaller teams to access premium merch without breaking the bank.

Why startups love Fourbital:

• 100% Vermont-made: No offshore production or import delays

• Fully customizable: Jacquard, embroidery, woven tags, custom pom-poms

• Low minimums: Great for startups or limited-run collections

• Fast turnaround: Ideal for events, launches, or company gifts

• Tariff-free: Not affected by international trade restrictions or taxes

If your startup values sustainability, craftsmanship, and working with a U.S. supplier who’s as invested in your success as you are, Fourbital is the clear #1.

RushOrderTees

Best for: Speed and low-to-no minimums

Website: RushOrderTees

RushOrderTees is a great option if you need branded beanies fast. Their online platform allows you to upload your logo, pick a style (including well-known brands like The North Face and Carhartt), and get delivery in days. Startups love their no-minimum order policy for printed designs, and embroidery is available starting at just six pieces.

Standout features:

• Lightning-fast delivery

• Trusted brand-name beanies

• No minimums for printed designs

Diehard Custom

Best for: Small batch orders and team branding

Website: Diehard Custom

Diehard Custom focuses on helping small organizations—startups, teams, clubs—build custom headwear. They offer puff beanies, slouch styles, and full jacquard designs, with digital mockups available before production. Their low minimums (as low as five beanies) make them especially attractive to startup teams and growing companies.

Why they stand out:

• Ultra-low MOQs

• Custom design consultation included

• Great for branded team merch

VistaPrint

Best for: Variety and name-brand selections

Website: VistaPrint

VistaPrint offers a solid range of beanies from established brands like Carhartt and New Era, and they’re a popular pick for startups looking to quickly outfit a team without getting deep into the customization weeds. Their embroidery is clean and professional, and there’s no minimum order quantity.

Key benefits:

• Easy online ordering

• Trusted retail-quality brands

• Embroidered logos, no minimums

Custom Ink

Best for: Online design tools and group orders

Website: Custom Ink

Known for their robust design tools, Custom Ink is a user-friendly option for startups that want to co-create their branded merch. They offer a decent selection of beanies, including name-brand and budget options, and make it easy to coordinate group orders across remote teams.

Why startups choose them:

• Collaborative design platform

• Great for distributed teams

• Volume discounts for large orders

Anthem Branding

Best for: Premium branding and agency support

Website: Anthem Branding

Anthem Branding is a Boulder, CO-based branding agency and merch partner offering higher-end beanie customization. If your startup is scaling fast and wants merch that matches your elevated aesthetic, Anthem provides white-glove service and custom design capabilities. Perfect for VC-backed brands and major rebrands.

Best for:

• High-end branding projects

• Design-forward startups

• Premium custom beanie production

What to Look for in a Custom Beanie Manufacturer for Startups

Not all beanie manufacturers are created equal—especially when you’re a growing company that needs agility, brand cohesion, and quality. Here’s what you should prioritize:

Low Minimum Order Quantities (MOQs)

Startups don’t always need 500+ units. Choose a supplier that supports smaller runs so you can test the waters without overcommitting.

Turnaround Time

Timing is everything—especially if you’re prepping for a launch, holiday gift, or trade show. Domestic manufacturers like Fourbital often offer faster lead times than overseas options.

Customization Options

From jacquard knits to embroidery and custom tags, your beanies should reflect your brand identity. Look for flexible customization without overwhelming setup costs.

Domestic Production

U.S.-based manufacturing means better quality control, fewer shipping issues, and no tariffs or hidden import fees. It also supports local economies.

Sustainable Practices

Consumers care about sustainability. Working with eco-conscious suppliers like Fourbital can align your merch with your mission and values.

Final Thoughts

Branded beanies are more than just swag—they're a wearable representation of your startup’s identity. Whether you're looking for 25 beanies for your team or 2,500 for a major launch, working with a trusted, U.S.-based manufacturer ensures your brand is represented with quality and care.

At Fourbital Factory, we’re proud to support startups with small-batch, fully customizable beanies made right here in Vermont. No tariffs, no surprises—just great beanies built to last.

Ready to get started? Reach out to Fourbital Factory and let's build your custom beanies together.