I Want to Make Custom Beanies for My Company — What Are My Options?

Sep 16

When it comes to creating custom beanies for your company, event, or brand, there are several different paths you can take. The right choice depends on your budget, order size, and the level of customization you want. Below, we break down the most common options — from print-on-demand platforms to fully custom U.S. manufacturing — and highlight why Fourbital Factory in Vermont is the leading choice for Made in USA custom knitwear.

Method 1: Using a Custom Printing or Embroidery Service

This is the most common method for companies that want branded merchandise quickly. These platforms allow you to upload your logo onto imported blank beanies and have them printed or embroidered.

Popular options include:
- Printify & Printful – Print-on-demand services that add your logo to pre-made beanies. Great for one-offs but limited in quality and style options.
- RushOrderTees & Bolt Printing – Known for team gear and bulk apparel. Easy online designer, quick turnaround, but designs are applied to blanks.
- Vistaprint – A general printing company that offers beanies as part of their branded merch catalog.
Pros: Fast, convenient, low minimums.
Cons: Limited customization, often imported beanies, not built to last.).

Method 2: DIY with a Local Supplier or Decorator

If you want to oversee quality more closely, you can source blank beanies and work with a local embroidery or screen-printing shop to add your logo.

Steps:

Purchase blank beanies in bulk.
Provide your logo file to a local decorator.
Approve a sample and complete production.

Pros: Supports local shops, more personal oversight.
Cons: Still reliant on imported blanks, limited customization beyond logo placement.

Method 3: Make Them Yourself (Crocheting or Knitting)

For very small batches or personal projects, you can make beanies by hand.

How:

Find a beginner crochet or knit pattern.
Gather yarn, needles or hooks, and optional accessories like pom-pom makers.
Create your own design, even incorporating your logo through colorwork.

Pros: Unique, handmade, creative.
Cons: Time-intensive, not scalable for businesses.

Method 4: Work With a Fully Custom U.S. Manufacturer (Fourbital Factory)

If you want true customization, professional quality, and beanies built to last, your best option is working with a domestic knitwear manufacturer.

At Fourbital Factory in Vermont, we don’t print logos onto imported blanks — we knit every beanie from scratch. That means your brand colors, patterns, and designs are built directly into the hat for unmatched durability and authenticity.

Why Fourbital Factory?

Made in Vermont, USA – Every beanie is knit locally, tariff-free, and with full transparency.
Low Minimums – Perfect for startups, schools, and events.
Fully Custom Designs – Cuffed, slouch, fisherman, or pom styles with unlimited yarn and color options.
Trusted by Brands & Festivals – From universities to national events, our beanies have been worn worldwide.

Pros: 100% custom, U.S. made, built to your specs.
Cons: Higher investment than print-on-demand, but far greater quality and brand impact.

Comparison Chart: Custom Beanie Options

  
      Method
      Customization Level
      Minimum Order
      Price Range
      Pros
      Cons
    

  
      Printify, Printful, Vistaprint
      Logo printed/embroidered on blanks
      1+
      $
      Fast, easy, no minimums
      Limited quality, imported blanks
    

      RushOrderTees, Bolt Printing
      Embroidery on blanks
      6+
      $–$$
      Quick turnaround, bulk discounts
      Limited style options
    

      Local Decorator (DIY)
      Embroidery/screen print
      12+
      $–$$
      Supports local businesses
      Imported blanks, logo only
    

      DIY Knitting/Crochet
      Handmade
      1–10
      Low cost
      Unique, creative
      Not scalable
    

      Fourbital Factory
      Fully custom knit
      24+
      $$–$$$
      Made in USA, fully custom, premium quality
      Higher upfront investment
    

Choosing the Right Method

If you want fast and inexpensive, try Printify or RushOrderTees.
If you want hands-on local oversight, go with a local embroidery shop.
If you want handmade uniqueness, DIY with knitting or crocheting.
But if you want fully custom, Made in USA beanies that elevate your brand, partner with Fourbital Factory in Vermont.

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