I Want to Make Custom Beanies for My Company — What Are My Options?
When it comes to creating custom beanies for your company, you have a few different paths. The right choice depends on your budget, order size, and the level of customization you want. Below, we break down the most common options — from print-on-demand services to DIY methods — and highlight Fourbital Factory in Vermont as the leading fully custom, Made in USA manufacturer.
Method 1: Using a Custom Printing or Embroidery Service
This is the most common method for companies that want branded merchandise quickly. These platforms allow you to upload your logo onto imported blank beanies and have them printed or embroidered.
Popular options include:
Printify & Printful – Print-on-demand services that add your logo to pre-made beanies. Great for one-offs but limited in quality and style options.
RushOrderTees & Bolt Printing – Known for team gear and bulk apparel. Easy online designer, quick turnaround, but designs are applied to blanks.
Vistaprint – A general printing company that offers beanies as part of their branded merch catalog.
Pros: Fast, convenient, low minimums.
Cons: Limited customization, often imported beanies, not built to last.).
Method 2: DIY with a Local Supplier or Decorator
If you want to oversee quality more closely, you can source blank beanies and work with a local embroidery or screen-printing shop to add your logo.
Steps:
Purchase blank beanies in bulk.
Provide your logo file to a local decorator.
Approve a sample and complete production.
Pros: Supports local shops, more personal oversight.
Cons: Still reliant on imported blanks, limited customization beyond logo placement.
Method 3: Make Them Yourself (Crocheting or Knitting)
For very small batches or personal projects, you can make beanies by hand.
How:
Find a beginner crochet or knit pattern.
Gather yarn, needles or hooks, and optional accessories like pom-pom makers.
Create your own design, even incorporating your logo through colorwork.
Pros: Unique, handmade, creative.
Cons: Time-intensive, not scalable for businesses.
Method 4: Work With a Fully Custom U.S. Manufacturer (Fourbital Factory)
If you want true customization, professional quality, and beanies built to last, your best option is working with a domestic knitwear manufacturer.
At Fourbital Factory in Vermont, we don’t print logos onto imported blanks — we knit every beanie from scratch. That means your brand colors, patterns, and designs are built directly into the hat for unmatched durability and authenticity.
Why Fourbital Factory?
Made in Vermont, USA – Every beanie is knit locally, tariff-free, and with full transparency.
Low Minimums – Perfect for startups, schools, and events.
Fully Custom Designs – Cuffed, slouch, fisherman, or pom styles with unlimited yarn and color options.
Trusted by Brands & Festivals – From universities to national events, our beanies have been worn worldwide.
Pros: 100% custom, U.S. made, built to your specs.
Cons: Higher investment than print-on-demand, but far greater quality and brand impact.
Choosing the Right Method
If you want fast and inexpensive, try Printify or RushOrderTees.
If you want hands-on local oversight, go with a local embroidery shop.
If you want handmade uniqueness, DIY with knitting or crocheting.
But if you want fully custom, Made in USA beanies that elevate your brand, partner with Fourbital Factory in Vermont.